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HLP-SD100 Rewinding Drive

The HLP-SD100 series is a rewinding special drive, which built perfect coil diameter calculation, precise PID control, support a variety of incremental encoder, high closed-loop or open-loop torque precision, widely used in papermaking, printing, drawing machine, printing and dyeing and other high-end reeling application of equipment.

Applications:

papermaking, printing, drawing machine, printing and dyeing and other high-end reeling application of equipment

Characteristic

Excellent control performance

 High environmental adaptability
 
  • Without PG vector, PG vector control
  • PG torque control, Without PG torque control

 

 
  • Independent wind way design
  • PCBA full coating coverage
  • Wide tooth pitch radiator
  • Easy cleaning and replacement fan
  • Provide IP5X options
  • Wide voltage range
  • High adaptability EMC characteristics
  • RFI switch
  • ≥37kW models built-in DC choke
  • Intelligent heating management system

 

Inner special application  
 
  • PID control, roll diameter calculation,motor pre-drive, speed loop and torque loop switch,Taper control, friction compensation,Rewinding and switching.
 
Excellent User Friendliness    
 
  • Easy operation
  • Smaller size
   
Tech. Specifications
Item  Specification
Power supply Supply voltage

Single/three phase 200~240V -20%~+10%;

  Three phase 380~480V -20%~+10%;

Frequency  48-62Hz;
Max. imbalance   3% ;
Motor output Output voltage   Three phase  0-100% of supply voltage
Output frequency   V/F : 0-400Hz , VVC+: 0-200Hz;

IO

board

control

terminals

 

   
 Input

  5 digital inputs (1 supports pulse input, pulse range: 1Hz~100kHz);

  2 analog input,(1 supports  0~10V/-10V ~10V; other supports voltage/current signal;

  PG input terminal: support

  (Support open collector PNP output ; open collector NPN output / voltage output; push-pull output / linear drive output   type;)
 Output

  1 digital output (1 supports pulse output, pulse range: 1Hz~100kHz);

  2 relay output;

  1 analog output (1 can be selected as current output or voltage output via jumper switch).
 Power supply

  1 +10V, max current output 10mA;

  1 24V, max current output 200mA;
 Communication  RS+, RS-, max baud rate 115200bit/s;
 Display   8 segments, 5 numeric displays   Display frequency, warnings, status and so on;
 Indicator  Light FWD, REV, HZ, A, RPM display various status of the drive; 
 Data read-outs   Frequency setting, output frequency, feedback value, output current, DC link voltage, output voltage, output power, input terminals state, output terminals state,  analogue input , analogue output, 1-10 fault records and accumulated working time etc.;
 Environment     Enclosure  IP20;
 Ambient temperature  -10℃~50℃, derating use when over 40℃;
 Humidity  5%-85% (95% without condensation);
 Vibration test 1.14g;
 Max. altitude above sea level  1000m, derating use when more than 1000 meters;
 Motor cable length  Shield cable: 50 meters; Unshield cable: 100 meters;
Others  DC choke  ≥37kW Built-in
 Braking unit

 ≤22kW Built-in

Product Functions
Main control functions Control mode V/F, Vector control;
Start torque 0.5Hz 150%;
Overload capacity 150% 60s, 200% 1s;
PWM switch frequency 2k~16kHz ;
Speed setting resolution

Digital: 0.001Hz;

Analogy: 0.5‰ of the max. operating frequency ;

Speed open-loop control accuracy

30~4000 rpm: tolerance±8 rpm;
Speed close-loop control accuracy 0~6000 rpm: tolerance±0.15 rpm;
Control command source LCP, digital terminal, local bus;
Frequency setting source LCP, analog, pulse, local bus;
Ramp control Selectable 4-speed steps ramp up and down times 0.05-3600.00s;
Basic Functions Speed Open-loop Control; Speed Close-loop Control; Process Closed-loop Control; Torque Open-loop Control; Torque Close-loop Control;  AMA Function; Motor Magnetisation; Slip Compensation; Torque compensation; Automatic Voltage Regulation;  V/F Control, DC Brake; AC brake; Speed Limit; Current Limit; Flying Start; Reset Function; Counter; Timer;   
Application Functions Wobble Function;  Jogging;  Multi-speed  Control via Digital input; SLC(including Order Control and Parallel Control); Mechanical Braking; UP/DOWN ; Catch up /Slow down; Relative Scaling Reference  high speed pulse input/output; inner PID control; roll diameter calculation; Pre-drive etc.

Protection

Functions
Missing Motor Phase Protection; Low-voltage Protection; Over-voltage Protection; Over-current Protection; Output Phase Loss Protection; Output Short Circuit Protection; Output Grounding Fault Protection; Motor Thermal Protection; Live Zero Timeout Function; AMA Fails; CPU Fault; EEPROM Faults; Button freeze; Duplicate Fails; LCP Invalid; LCP Incompatible; Parameter Read-only; Reference Out of Range; Invalid While Running etc.
Particular Specifications
Model Input voltage

 Input current

(A) 

Output current

(A) 

 Rated power

 (kW)

Heat dissipating

capacity

 (kW)

Fan capacity

(m³/h)

 Net weight

(kg)

HLP-SD1000D7543  3×380-440V  3.7 2.3   0.75   38.5   51   1.3 
3×440-480V  3.2 2.1 
HLP-SD10001D543  3×380-440V 6.4  4.0 1.5   49.0   51   1.3  
3×440-480V
5.5  3.6 

HLP-SD10002D243

3×380-440V  8.9  5.6  2.2   65.2   51   1.3  
3×440-480V
7.7  5.1 

HLP-SD10004D043 

3×380-440V  15.8  9.9  4.0   122.9   51   2.0  
3×440-480V
13.6 9.0
HLP-SD10005D543  3×380-440V   21.3 13.3  5.5   139.4   51   2.0  
3×440-480V
18.4  12.1 
HLP-SD10007D543   3×380-440V   28.3  17.7  7.5   211.6   68   2.5  
3×440-480V  24.4  16.1 

HLP-SD100001143 

3×380-440V  35.9  25.0  11  262.4  124  5.8  
3×440-480V 
31.4  22.7

HLP-SD100001543 

3×380-440V  43.4  32.0  15   339.3   170  5.8  
3×440-480V 
38.8  29.1 

HLP-SD10018D543 

3×380-440V  51.5  38.0  18.5   418.0   230   8  
3×440-480V 
46.1  34.5

HLP-SD100002243  

3×380-440V   61.0  45.0  22   468.2   272    8 
3×440-480V   54.5  40.9 

HLP-SD100003043  

3×380-440V   73 61  30    676.3   303  19  
3×440-480V  64 52
HLP-SD100003743  3×380-440V    72 75  37   795.0  374   22  
3×440-480V   65 68

HLP-SD100004543  

3×380-440V    86  91 45  974.8   408    26 
3×440-480V  80 82

HLP-SD100005543  

3×380-440V   110  112 55    1246   476   26 
3×440-480V 108  110

HLP-SD100007543

3×380-440V   148  150  75  1635    595   37 
3×440-480V
 135  140
HLP-SD100009043   3×380-440V  175 180 90  2204    646  60  
 3×440-480V  154 160
HLP-SD100011043  3×380-440V 206  215  110   2600   714   60  
3×440-480V 183 190
 HLP-SD100013243  3×380-440V 251 260  132   3178   850   60 
3×440-480V 231 240
HLP-SD100016043  3×380-440V 304 315 160  3689  1029   99  
3×440-480V 291 302
HLP-SD100018543  3×380-440V  350 365  185  4268   1190   99  
3×440-480V 320 335
HLP-SD100020043   3×380-440V 381 395 200  4627   1292   99  
3×440-480V 348 361
HLP-SD100022043   3×380-440V 420 435 220  4935   1411   99  
 3×440-480V 383 398 
HLP-SD100025043 
3×380-440V  472  480  250  5323  1564   250  
3×440-480V  436  443
HLP-SD100028043   3×380-440V  525  540  280  6543  1700   250  
3×440-480V  475 490 
HLP-SD100031543    3×380-440V   590  605  315  7251  1870  250 
3×440-480V  531 540 
HLP-SD100035543  
3×380-440V  647  660  355  7497   2125   250  
3×440-480V   580 590 
HLP-SD100041543     3×380-440V   718  745  415  8284   2380  250 
3×440-480V    653  678 
45kW & above will be developed later
Installation Dimensions

CasePower & Voltage Dimensions(mm)
3x380-480V W H D W1 H1 W2 d
A0  0.75-2.2kW 125 210 152 104 194 - 4.5
A1  4.0-5.5kW 145 250 167 124 230 - 4.5
A2  7.5kW 155 263 177 133 243 4.5
A3  11-15kW 192 365 189 150 340 6.5
A4 18.5-22kW 216 420 194 150 395 6.5
A5-1 30-37kW  292 517 229 240 492 9
A5-2 45-55kW 292 562 249 240 537 9
A6 75kW  292 665 277 240 640 9
 A7 90-132kW  350  799  375  220  765 280 10.5
 A8 160-220kW  486  900 390 345  863 410 10.5
 A9 250-415kW  600 1568 509 424  304 - 15
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